Lean Solutions

Lean Solutions

Reduce waste, increase value.

We set up lean manufacturing tools around the real needs of your plant, train your teams and make the results last. We also design and produce the visual management materials ourselves.

01

TPM Tools

Total Productive Maintenance

A system that aims to eliminate machine losses and makes operators part of maintenance. We increase equipment efficiency through autonomous maintenance steps, maintenance cards and OEE tracking.

  • Lean autonomous maintenance
  • OEE measurement and loss analysis
  • Maintenance and cleaning standards
02

5S Visual Management Tools

Sort · Set in order · Shine · Standardise · Sustain

We implement 5S for a tidy and safe workplace, and design and produce all of the visual materials.

  • 5S posters, flags and banners
  • Defect tags and management boards
  • Labelling and visual control cards
03

Kaizen

Continuous improvement

We plan Kaizen activities and run them together with your teams to achieve big gains through small, continuous improvements.

  • Kaizen workshops
  • Suggestion system setup
  • Root cause analysis
04

Jidoka Applications

Autonomation

Jidoka aims to eliminate the sources of muda, muri and mura. When process variables approach their limits, the machine stops itself: defective parts never reach the next process, and operators no longer need to watch the machine.

  • Defect detection and automatic stop
  • Separating human and machine work
  • Andon systems
05

Poka-Yoke Applications

Error proofing

We design simple, reliable mechanisms that prevent errors before they happen, making operator mistakes physically impossible.

  • Fixture and jig design
  • Sensor-based control systems
  • Assembly error proofing
06

SMED Applications

Quick die / product changeover

We analyse changeover times and convert internal activities into external ones, cutting changeovers down to minutes.

  • Changeover time analysis
  • Quick clamping fixtures
  • Standard changeover procedures
07

Line Management

Flow and balance

We manage flow, workload balance and bottlenecks on your production lines to increase line capacity.

  • Line balancing
  • Value stream mapping
  • DOJO training area setup

Let’s talk about your project.

Tell us about the bottleneck on your line, your new machine project or your safety requirements — we will get back to you shortly.